The raw fiber is processed, cleaned, and compressed into dense pulp boards. This stage ensures the material is free from impurities, which is vital for producing high-quality eco-friendly food containers. Using standardized boards allows us to maintain consistent fiber quality before manufacturing our  compostable tablewares.

The dry pulp boards are placed into large hydra-pulpers filled with clean water. They are agitated to break the solid sheets back into a soft consistency. This rehydration process is crucial for preparing the natural fibers to be crafted into specific shapes for our disposable dinnerware lines.

The rehydrated fiber undergoes a refining process for a smooth texture. Natural, food-safe agents are added to ensure our sustainable packaging is grease and water-resistant. The mixture is then pumped through a pipeline system to the forming machines, ready to be transformed into robust bagasse food containers.

This is where the magic happens. The wet pulp is injected into precision molds. Using high heat and pressure, we thermoform the material into sturdy compostable plates and bowls. This process simultaneously sterilizes the product, locking in the strength of this plastic-free solution.

Immediately after molding, our PQC (Process Quality Control) team inspects semi-finished items directly on the line. We check for weight consistency and surface blemishes. Any piece of biodegradable tableware that does not meet our strict aesthetic standards is immediately rejected and recycled back into pulp.

Freshly molded sugarcane food packaging often has rough edges. In this step, automated trimming machines precisely cut away excess material (burrs). This ensures every container features smooth, safe, and uniform edges, delivering a premium user experience for your customers.

Safety is paramount for eco-friendly disposable tableware. Products undergo UV sterilization to eliminate bacteria and pass through metal detectors. We also conduct random batch testing for durability, ensuring our bagasse containers perform perfectly under real-world conditions.

Once approved, products are sealed in dust-free packaging. We offer various solutions, from bulk cartons for wholesale bagasse tableware to retail-ready shrink wrap. The finished goods are palletized and stored in our warehouse, ready for global shipment to your distribution center.

Finally, the palletized goods are staged in our spacious, organized warehouse. We manage efficient inventory systems to support your bulk orders. Our logistics team expertly coordinates container loading and global shipping, ensuring your sustainable packaging arrives safely and on time to any destination worldwide.